We are proud to highlight one of our long-standing OCA members, Cascade Energy Services, whose innovative approach to foam berm deployment at their Permian Basin operations resulted in a 94% reduction in reportable spill incidents over a three-year period.
Background
Cascade Energy Services operates 47 active wellheads across the Delaware Basin in West Texas. Prior to 2022, the company averaged 11 reportable spill incidents per year, resulting in regulatory fines totaling over $340,000 and significant environmental remediation costs. Operations Manager James Hartley joined OCA in 2022 looking for solutions.
The Solution: Systematic Foam Berm Deployment
“We worked with the OCA technical team to develop a site-specific containment protocol,” said Hartley. “The key was deploying standardized polyurea-coated foam berms at every wellhead, fracking fluid transfer point, and production equipment cluster. We went from ad hoc containment to a systematic approach.”
The company deployed 127 foam berm units across their operational footprint, utilizing a tiered system: 12’x16′ standard berms for individual wellhead protection, 24’x32′ berms for multi-unit equipment pads, and custom 40’x60′ configurations for tank battery areas.
Results
Over 36 months of deployment:
- Reportable spill incidents dropped from 11/year to less than 1/year
- EPA fine exposure eliminated (zero reportable releases in 2025)
- Soil remediation costs reduced by $280,000 annually
- Insurance premium reduction of 22% on environmental liability coverage
- Passed all state and federal SPCC inspections with zero deficiencies
Lessons Learned
Hartley emphasizes that the containment system alone wasn’t the complete solution. “The OCA training program was equally important. We had all 215 employees complete the SPCC awareness training, and we added containment integrity checks to our daily safety routines. The equipment is only as good as the people using it.”
Cascade Energy Services received the OCA Environmental Excellence Award in 2025 for their outstanding commitment to spill prevention.
