Solutions

Drive-over foam berms for containment that moves

A closed-cell foam wall under a seamless polyurea skin. It deploys in minutes, takes a loaded truck straight over the wall, and goes back on the trailer when the job moves.

0Minutes to deploy
0Gallons in a 12x16 berm
0Degrees F service floor
0Seams in the containment skin
How they work

Foam for the shape, polyurea for the skin

The foam gives the wall its geometry and lets a wheel roll over it without tearing. The coating does the containment.

Closed-cell foam core

Compresses under a wheel and returns to shape. Closed cell matters: an open-cell core takes on water, freezes and delaminates in one season.

Seamless polyurea skin

Sprayed over the foam and the floor in one continuous pass, so the wall and the floor are a single membrane. There is no welded joint to fail.

Integral floor liner

The floor is part of the same membrane, not a separate sheet laid under it. That is the difference between containment and a tray with a gap.

Sizing tool

Size the berm

Footprint and wall height in, capacity and coated area out.

Foam berm sizing

Work out the holding capacity, wall run and drive-over rating for a portable berm.

Holding capacity—
Wall run (perimeter)—
Deck area—
Coating area (approx.)—

Capacity assumes a flat deck and full wall height with no freeboard deduction. Add freeboard for rain and wave action on outdoor berms.

Deployment

Setting one up properly

  1. Clear and inspect the pad

    Sweep out anything sharp. Rock, rebar offcuts and frozen clods are what punctures floors – not the traffic.

  2. Roll out with the drive path square

    Unroll so the entry and exit walls sit square to the direction of travel. A truck crossing a wall at an angle puts all the load on one corner.

  3. Set the walls and check the corners

    Walls upright, corners seated, no folds trapped under the floor. A folded corner is a leak path the first time it takes weight.

  4. Stake or ballast if it is windy

    An empty berm is light. Stake through the designated tabs only, never through the containment floor.

  5. Walk the floor before every shift

    Two minutes. Look for punctures, standing water and debris, and log it.

  6. Drain under procedure, not with a knife

    Accumulated rainwater is removed by pump after inspection. Cutting a drain into a berm is the end of that berm.

Specification

What to write into the purchase order

PropertyContainment gradeWhy it matters
Coating typePure or hybrid polyureaCure speed and hydrocarbon resistance
Skin thickness60-125 milPuncture and abrasion life
Elongation at break300% minimumCrack bridging and drive-over flex
Tensile strength2,000 psi minimumWall integrity under wheel load
Service temperature-40°F to 180°FCold-weather brittleness
FoamClosed-cell onlyWater uptake and freeze damage
FloorIntegral, seamless to wallNo joint at the highest-stress line
RepairField patch kit suppliedKeeping a punctured berm in service

Ask the fabricator to confirm each line in writing. A supplier who will not put elongation and service temperature on paper is telling you something.


Questions

Frequently asked

Will a loaded truck really not damage the wall?

A properly built drive-over berm is designed for it, and that is the whole point of the foam core. What does damage walls is crossing at an angle, crossing at speed, and crossing a berm whose foam has taken on water and frozen.

How cold can I deploy one?

Deployment down to about -40°F with a containment-grade polyurea skin. The limit in practice is usually the operator, not the berm. PVC-walled berms become brittle around 10°F and should not be flexed below that.

How do I get rainwater out?

Inspect the water, and if it is visibly free of oil and sheen, pump it out and log the volume, time and inspector. Never cut or puncture the berm to drain it.

Can a punctured berm be repaired on site?

Yes. Clean and abrade the area, apply the patch material from the kit, and let it cure. Document the repair – a patched berm with a record is fine, an undocumented one raises questions.

Does a berm satisfy SPCC for a fixed tank?

Rarely on its own. Portable berms are accepted for mobile refueling and temporary operations. Fixed bulk storage normally needs engineered containment sized to the largest vessel. Check with the applicability tool.

Oil Containment Association

Get a berm specified for your site

Send the footprint, the fluid and the traffic. A member fabricator will come back with a drawing and a price.